The heart of our powder blending plant features a 1000-litre Double Helix Ribbon Blender that enables the plant to process between 800 and 1200kg of blended powders per hour, depending on the bulk density of each product.
Our processing rooms are designed to handle Hydroscopic ingredients in a carefully maintained environment using Ultra Filtered, Positive Pressure and Humidity controlled air.
We transfer the finished product using a technique called dense phase transferring where plugs of powder are gently transferred using a vacuum system from the holding hopper to the Filler, ensuring the finished blended product remains Homogenous.
At the filling end of the process we have carefully automated the Auger filler with check scales to accurately feed real-time weight information back to the filler for every bag. The result of this is very precise filling weights to ensure a consistent product every time for the end user.
Our company is open to both OEM Branded production of our products or contract manufacturing opportunities that align with its current HACCP plan, so if you have an opportunity that you would like to discuss, Click here to contact us.
We call upon our vast network to source the finest ingredients from around the world. This not only ensures a quality product but also keeps us competitive on price in market to support healthy, long-term commercial success with all of our customers.
Our in-house Research and Development team enables the smooth transition of concept ideas to finished products ready for the market. We have a wealth of experience in formulation to create new products from concept or we can customise any of our current products to your needs for a point of difference.
THE PROCESS
The heart of our plant is a Double Helix Ribbon Blender with a 1000-litre capacity, which enables the plant to process between 800 and 1200kg of blended powders per hour.
Our Powder Blending and Packing rooms are designed to handle Hydroscopic ingredients in a carefully managed environment using Ultra Filtered, Positive Pressure and Humidity controlled air.
We are flexible with our packing options, from pouches as small as 100g to multi-walled 25kg Block Bottom Bags. We have access to many different styles of packaging, from plain to Gravyere Trap Printed, PET to Metalised Multi Layered Foil Pouches. This means we can customise the packaging to your exact requirements to give your products the competitive edge in storage and look.
Using the latest German vacuum technology, we handle all of our products with care. The Piab System is very gentle in transferring the product from the blender to the filling head, ensuring the product does not break down or fall apart. This ensures the final blended product remains homogenous and ensures a consistently blended product reaches your customers every time.